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The Ultimate Guide to Custom Mechanical Keyboards

26 Mar 2025

The Ultimate Guide to Custom Mechanical Keyboards

Detailed Component Breakdown

1. Keyboard Case

Materials: Aluminum (premium sound), polycarbonate (resonant), wood (aesthetic), silicone (portable)
Types: Tray mount (most common), gasket mount (better sound absorption), sandwich mount

2. PCB (Printed Circuit Board)

Hot-swappable: Allows switch changes without soldering
Soldered: Permanent switch installation
RGB versions: Underglow vs per-key lighting

3. Mounting Plate

Materials: Brass (stiff feel), steel (durable), FR4 (flexible), POM (smooth)
Layout compatibility: ANSI vs ISO standards

4. Mechanical Switches

Linear: Cherry MX Red (smooth press), Gateron Yellow
Tactile: Holy Pandas (pronounced bump), Zealios
Clicky: Kailh Box Jade (loud feedback)
Spring weights: 35g (light) to 100g (heavy)

5. Keycaps

Materials: ABS (smooth texture), PBT (wear-resistant)
Profiles: SA (tall), Cherry (low), XDA (uniform)
Legends: Doubleshot (durable), Dye-sublimated

6. Stabilizers

Types: Screw-in (most stable), clip-in (easy install)
Mods: Holee mod (reduce rattle), Band-Aid mod (dampen sound)
Lubrication: Use dielectric grease for wires

Detailed Assembly Process

Step 1: Workspace Preparation

• Use an ESD mat to prevent static damage
• Organize components in labeled containers
• Prepare lighting for small components

Step 2: PCB Quality Check

• Test all switch sockets with tweezers
• Verify RGB lighting functionality
• Check USB-C port alignment

Step 3: Stabilizer Tuning

1. Disassemble stabilizer housing
2. Apply 205g0 lubricant to stem sliders
3. Pack dielectric grease into wire ends
4. Reassemble and test for rattle

Step 4: Switch Preparation

• Open switch housing with opener tool
• Apply Krytox 205g0 to spring ends
• Film switches with TX films (0.15mm)
• Reassemble switches carefully

Step 5: Plate Mounting

• Align plate with PCB anchors
• Install north-facing switches first
• Ensure proper Cherry/GMK clearance
• Test switch seating with keycap

Step 6: Final Assembly

• Install case foam layers (3mm thickness)
• Connect PCB to case with standoffs
• Torque screws to 0.6 Nm (not overtight)
• Perform ping test on spacebar

Step 7: Firmware Configuration

1. Download QMK Toolbox
2. Create keymap.json file
3. Program layer transitions
4. Test RGB effects and macros
5. Flash final firmware

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